Putting in a set-in sleeve (version 1)

My first fitted sleeve.

Fitted (set-in) sleeves aren't hard, but they can be a little fussy, and they definitely require patience and a careful hand when sewing in. And it's a great feeling when you turn the sleeve out and see a clean join without puckers or wrinkles.

Equipment
I highly recommend getting a tailor's ham before you start putting in fitted sleeves -- It's not too much money and it makes the part where you iron the seam flat much, much easier. For most sleeves a proper sleeve roll or sleeve board isn't necessary, but I have to admit I do like mine a lot. If you can only get one, definitely get the ham first and get the sleeve roll/board later because the ham will come in handy for many different sewing projects.

Cutting out
When you're cutting out a fitted sleeve, there will be a bell shape where the sleeve will join with the shoulder of the shirt. There will be notches on either side of this curve (and usually a few dots in between) -- one side will have a single notch and one side will have a double notch--these will correspond to single and double notches on the front and back armholes. When you're cutting out the pattern, you definitely want to pay attention to the cutting layout's instructions. If you're not able to fit the sleeve piece on a folded piece of fabric during the cutting layout and you have to cut the sleeve piece out twice, mind your p's and q's about the right/wrong side of both the fabric and the pattern piece, because those notches will tell you which side is the front and the back of the sleeve when you're trying to put it in, and it would be very easy to end up with "two left sleeves" so to speak if you have the notches in the same orientation for both sleeves.

So far I've run into two ways to put in a fitted sleeve. Version 1 appears to be the more common way. If you did the previous tunic project, you've done this already.  This involves stitching the front and back of the shirt together at the side-seams and shoulders, easestitching along the sleeve's shoulder, then stitching and hemming the sleeve arm, then fitting the sleeve into the armhole of the shirt with a slight gather and joining from there.

Let's make a tunic with fitted sleeves, split cuffs and trim (Butterick 5390 - View C)

View C is the upper-left view

Note: This pattern assumes you have become comfortable with the Beginner's Stuff. This might be tricky as a first effort. I will continue to link to related posts.

One of my absolute favorite patterns out there right now is Butterick 5390, especially view "C" which has a scoop neck with trim, and fitted sleeves with split cuffs. I've made view C once before and it was my first attempt at fitted sleeves and it turned out great. I've also made View A and it's become one of my favorite shirts to wear out.

While in Philadelphia, I picked up some lovely peachskins and I'm going to make view C again, with a royal blue body and light grey cuffs. Definitely not something I should wear while gardening, eating ribs, or cleaning the gutters.  I also picked up some 2" trim that I'm going to make a go of, although it might be a little wide for a scoop-neck and not work its way around the corners very well. We'll see!

Fabric and matching thread, Contrast and matching thread,
Pattern, Trim, and Interfacing.

Let's make a matching jacket (Simplicity 2938 - View C)

Again!

In our last project, we made a sleeveless sundress and a contrast color tie belt. The pattern comes with a little raglan-sleeve cardigan jacket that would be a nice way to finish off the outfit. (View C). So let's make that!

Confession: While I have made view A a few times, this is actually my first time making view C, so there will be considerable more head-scratching and "this is how I figured this out" in this post. I have made a similar cardigan before, so this isn't completely foreign to me.

The requirements for view C are fairly simple. You need your fabric and matching thread (naturally), and you need a single ¾" button for the front, and you need a bit of lightweight fusible interfacing. That's it!

Pattern, fabric, thread, button(s).
Not shown: Interfacing

Let's make a sleeveless sundress (Simplicity 2938 - View A)

For our second project we're going to go incrementally harder than our first project. Simplicity 2938 View A will make us a sleeveless sundress (sleeves are on their way, don't worry), that uses interfacing for the collar, and a side-zipper. Like the sleeveless tunic we made earlier, the sundress will include a gather around the neckline, however, rather than using an easestitch, we will be working with pleats.  It will also include a tie belt. I've made this pattern a few times and it's a great "first effort" pattern: plenty of challenges without being insanely difficult. Now that I've gotten it more or less down, I'm making it this time for a friend who is knitting me a pair of wristies in exchange, and I'll also be making her the matching jacket (view C--next!). Because the jacket and the belt will match, however, I've cut out the jacket and the belt together just to make sure that everything fits on the fabric.

If this is your first effort, here are a few must-reads for sizing your pattern and purchasing the matierial:

• Determining which size to make
• Buying and preparing your fabric

Because the pattern has pleats and some subtle gathers in it, this is not really appropriate for verticle lines--go with a solid color, or an organic or abstract design. No checks or plaids. Also note, the model shows off the dress we're going to make (the larger picture, of course) and the tie belt is in a contrast color. If you make this and you want the tie belt to be a contrast color, you will have to get an additional 1 yard of fabric in that contrast color or print, as it is not indicated on the back of the pattern envelope. 

Pattern, fabric, matching thread, bias tape, and zipper
Not shown: contrast fabric and thread for tie belt

Otherwise, make sure you get all of the proper notions: Thread, ½" Wide Single Fold Bias Tape (matched to the color of your dress), and a 12" or 14" zipper (depending on the size you will make. If you're making sizes 10-18, get a 12" zipper, If you're making plus sizes, get a 14" zipper). Again, match the color of the zipper to the dress. Get a regular zipper, not an "invisible" zipper or of course, a jeans zipper. Take your fabric home and prepare it (see the link above) and we're ready to get started! If you're making the belt in a contrast color (or you're planning on making the matching jacket), make sure you get some thread in the contrast color for the belt!

Trim seam, clip curves

My experience is that before doing an understitch or turning a seam inside-out, there is usually a step that says "Trim seam" and if the seam isn't on a straight bit of fabric, it's followed by "Clip curves." This can be across any number of layers of fabric and/or interfacing. All this means is that you are going to trim down the seam allowance from a previous seam, and then make notches in the curves of the allowance. This will help ease folding the fabric over to prevent wrinkles or bunching.

When you trim the seam, you basically want to trim it to where there is still a little bit of allowance for you to do your understitch through, so don't take it right to the seam, give yourself about ¼"-⅜" of an allowance, depending on how comfortable you are with your sewing machine--smaller is better. Even if you're not doing an understitch and you're simply turning the seam inside-out, you don't want to clip right up to your seam simply because it will increase the chance of the seam coming undone.

Finishing a raw edge with single-fold bias tape

In our first project we did some work with single-fold bias tape, but here's a separate article on it just for ease-of-reference. Bias tape is a simple way of finishing a raw edge that does not require a seam or a hem, and does not need structural reinforcing through facing. Armholes on a sleevless shirt are a good example of when to use single-fold bias tape.

Bias tape is, simply put, a thin tape made out of fabric that has been cut on a bias (45° from the selvage). It is then folded and pressed in a gatefold with the "wrong side in." You can make this yourself if you have enough extra fabric from your project (post on its way), or you can purchase bias tape from the notions section of your local fabric store (Note, there are many different varieties of bias tape: for most beginning garment projects, you want ½" wide single fold bias tape -- check your notions on the pattern). Try to get bias tape that matches your fabric's design or color as closely as possible.

You're going to see "stock instructions" every time your finish an edge with single-fold bias tape because it follows the same basic 3 steps, so here's what they mean:

Finishing a raw edge with a facing piece

Sometimes, you will have a collar or armhole that requires finishing with a facing piece that is backed with fusible interfacing. For beginner's patterns, these steps generally follow a set procedure. Working with fusible interfacing (as opposed to finishing with bias tape or other method) gives a collar structure and form, but does require several steps to see through. Fortunately, this a fairly simple procedure, as long as you take each step carefully, you will have it down in no time.

Working with fusible interfacing

Many patterns will require interfacing to reinforce a particular panel or structure in the pattern--think of it as hairspray for fabric. Collars and lapels are popular candidates for interfacing for the new seamster.  For our purposes early on, we will always be working with fusible interfacing, which is applied to the fabric with an iron. Interfacing comes in a variety of weights, most of my early projects have focused on using lightweight interfacing.

It's not a bad idea to just have a few yards of lightweight fusible interfacing on hand for your sewing projects, rather than buying it on a per-project basis, but of course, your patterns will tell you how much you need so it's hardly a requirement, and sometimes the amount of interfacing your need and the pieces are so small that you can use scraps from a previous project. You don't need to worry about finding "the grain" of the fabric with interfacing.

Let's make a simple sleeveless top (Simplicity 2262-D)

For the first start-to-finish project, I'm going to make a simple, sleeveless tunic. This will use some of the stuff we've talked about, as well as one new technique: single-fold bias tape.

Most pattern companies offer some variety of this pattern in every season because it's such a staple of a woman's wardrobe. When you're looking at the pattern, check the notions -- you want one that only requires single-fold bias tape, and not one that requires interfacing (we'll do that on our next project!). If you want to follow along at home, the pattern I'm using is Simplicity 2262 which comes in both Misses (AA) and Plus (BB) sizes. We'll be doing View D, which is the sleeveless tunic.

Basting

To baste something means to temporarily attach two pieces of fabric in place so that they will hold their position until a more permanent stitch seals them in place.